EWI’s Fundamentals of Welding Engineering to be Offered in 2020

EWI is pleased to announce that it will offer four sessions of the
popular Fundamentals of Welding Engineering course in 2020. Class
sessions are scheduled for these dates:

This ​five-day ​course, held at EWI headquarters in Columbus, OH, ​provides ​engineers ​and ​technicians ​a broad overview ​of ​welding technology. ​The ​course ​is ​organized ​into five modules ​introducing welding ​processes, ​welding ​metallurgy ​and ​weldability, ​welding ​design and ​testing (including ​mechanical ​testing ​and ​NDT), ​and ​qualifications and ​procedure ​review. Specialized topics such as welding automation, alloy systems, corrosion, NDT principles and processes are also covered.

Upon completion of the course, students earn 36 Professional
Development Hours (PDH) credits.

Registration for all sessions is open now. To sign up for one
of these classes, click on the session dates of your choice, above. For more
information, call 614,688.5152.

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Tele-welding: Confronting a Skilled Labor Shortage with Smart Technology

Manufacturing today is facing a shortage of skilled welders, a situation that looks like it won’t go away any time soon. One of the ideas to address this issue is to create a system for remote automated welding or “tele-welding.”

EWI is currently engaged in a project to develop a tele-welding system for use in shipyards. Challenges, plans, and progress is discussed in Tele-welding: Confronting a Skilled Labor Shortage with Smart Technology, a paper by EWI Principal Engineer Connie LaMorte. To download this paper, simply complete the form on this page.

If you would like to discuss this work with the author directly, please contact Connie LaMorte at [email protected].

Complete this form to download the paper:

To view the paper, please submit the form above.

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Sheet Metal Welding Conference XIX: Call for Papers

The AWS Detroit Section has issued a call for papers for its upcoming Sheet Metal Welding Conference XIX. The conference will emphasize recent developments in welding and joining solutions that enable new generations’ vehicle design and construction. You are invited to submit technical papers for presentation at this conference. Abstracts are due by March 28. 2020.

Topics of interest include, but are not limited to:

  • Fusion Welding and Brazing (Resistance, Arc, Laser and others)
  • Solid-State Joining
  • Mechanical Fastening
  • Adhesive Bonding
  • Hybrid Joining Methods
  • Weld Inspection and Repair
  • Welding and Joining Process Simulation
  • Vehicle Performance Simulation and Assessment
  • Joining Challenges for Electric Vehicles
  • Joining of Advanced Steels
  • Joining of Lightweight Materials
  • Joining of Dissimilar Materials
  • Materials and Weldability
  • Non-sheet-metal Automotive Joining
  • Joining Tooling & Equipment
  • Welding Process Monitoring & Control
  • Joining of Copper and its Alloys
  • Joining for Electric Powertrains

The Sheet Metal Welding Conference (SMWC), sponsored by AWS Detroit in partnership with EWI, will take place October 21-22, 2020. This technical conference is dedicated to bringing experts together to discuss state-of-the-art welding and joining technologies for the automotive, transportation, and light manufacturing industries. SMWC also provides important opportunities for engineers and researchers from manufacturers, suppliers, universities, and research institutes to network and meet experts in the field of welding. For more information, click here.

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A Comprehensive Review of Ultrasonic Additive Manufacturing

Dr. Adam Hehr, Research Engineer at EWI affiliate Fabrisonic, recently published a technical paper, A Comprehensive Review of Ultrasonic Additive Manufacturing.

The paper provides a history, technology advancements, application areas and research behind ultrasonic additive manufacturing (UAM). This hybrid 3D metal printing technology uses ultrasonic energy to produce metallurgical bonds between layers of metal foils near room temperature. No melting occurs in the process – enabling customers to 3D print parts with:

  • Embedded electronics such as sensors
  • Multiple metals in single part
  • Complex internal channels for thermal management and radio frequency devices

To download the technical paper, click below.

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Application of Micro-friction Welding for Dissimilar Metal Joints

Friction welding, a solid-state process that uses high-speed spindles to weld materials, is notably effective for joining dissimilar materials. EWI has recently developed a new micro-friction welder for small-scale, dissimilar metals joining. The system has been demonstrated on both aluminum-to-titanium and aluminum-to-stainless joints.

Application of Micro-friction Welding for Dissimilar Metals, a paper by EWI’s Jerry Gould, Liya Amanuel, and James Cruz, summarizes this work and its applicability. To download this paper, simply complete the form on this page.

If you would like to discuss this work, please contact Jerry Gould at [email protected].

Complete this form to download the paper:

To view the paper, please submit the form above.


To learn more about EWI’s capabilities and innovations in welding and joining technology, visit these links:

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EWI Celebrates 35 Years of Manufacturing Innovation

For more than three decades, EWI has been focused on providing high-quality, unbiased solutions to manufacturers across all industry sectors. We do this by helping our customers:

  • Identify technical challenges and potential
    options
  • Develop the right technology for their product
    and process
  • Implement solutions faster through industry
    expertise and experience

This year, EWI is celebrating the 35th anniversary of its founding. We’re pleased to share a short video highlighting projects and achievements from our first 35 years.

If you would like to make your operation more efficient, effective, and competitive in the global marketplace, we invite you to contact us about our advanced engineering services and explore our capabilities.

To speak with an EWI expert today, call 614.688.5152 or click here.

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Additive Manufacturing Survey: Automotive OEMs and Suppliers

In the last few years, additive manufacturing (AM)
technology has moved increasingly away from prototyping toward production.
Manufacturers across all sectors are looking for ways to integrate the AM
techniques into their processes to improve productivity, cost margins, and
reliability.

The auto industry is especially interested in finding ways
to adopt AM. EWI has the engineering resources and expertise to help OEMs and
suppliers make the best use of AM in their businesses.

In order to best assess the AM readiness and needs in the
automotive sector, EWI has created a brief survey. Please take a few minutes to
share your input so we can deliver the most relevant and useful services to you.

Your feedback is important to us. Thank you for identifying your concerns and interest in AM technology for automotive manufacturing.

The post Additive Manufacturing Survey: Automotive OEMs and Suppliers appeared first on EWI.

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Manufacturing Challenges in Material Handling

Optimizing Inventory Control & Parts Management for Production Facilities

Keeping track of materials is one of manufacturing’s most fundamental challenges. No production facility can operate at peak efficiency while contending with breakdowns in inventory management.

The first step to solving these your material handling challenges is to conduct an objective assessment of your process. Then, your organization can should consider technology that’s specifically designed for inventory control and parts management. Some of the tools work on their own or, more robustly, in combination with other technology tools.

The EWI team has developed Optimizing Inventory Control & Parts Management for Production Facilities to help manufacturers and distributors chart a path to a more efficient parts management and inventory management process. Download this guide to learn more about the technology listed below and more:

  • Inventory management software solutions—including Material Requirements Planning (MRP), Enterprise Resource Planning (ERP), and Warehouse Control Systems (WCS).
  • Locating solutions—including barcode systems, Radio-frequency Identification (RFID), Ultra-wideband (UWB), Real-time Locating Systems (RTLS), and Wi-Fi technology.
  • Delivery solutions—including Autonomous Guided Vehicles (AGVs), Automated Storage and Retrieval Systems (AS/RS), and automated crane and gantry systems.

Bringing in an experienced manufacturing consultant can provide eye-opening insights and novel approaches to inventory management that you otherwise might not identify or consider. EWI can work with you to identify, develop, and implement the technology that enables your organization to reduce costs, increase productivity, and experience the satisfaction of having that part right where it’s supposed to be, when it’s supposed to be there.

Are you ready?

What do you see as the most concerning issues today for inventory control and parts management? What specific problems do you face at your company, and what information or services do you need to solve them? To speak to an EWI specialist about a project or immediate need, contact 614.688.5152 or [email protected].

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