Modeling the effect of hydrogen gas on steel pipeline welds

What impact does the presence of H2 have on a pipe weld, and what kind of damage can result from it? These are important questions that must be answered as development of a broad hydrogen infrastructure is progressing.

The EWI structural integrity group has created a new modeling approach to examine the hydrogen diffusion into pipe steel during welding and its effects. This work is described in a paper by EWI associates Bill Mohr and Amin Moghaddas, Modeling of Hydrogen Flow in Pipeline Steel During Welding on Hydrogen Pipelines. You are invited to download this paper for free by completing and submitting the form on this page.

For more information on pipeline integrity and modeling, contact [email protected].

To learn about EWI’s active Joint Industry Project investigating the effects of hydrogen on high-strength pipe steel, contact Jon Jennings at [email protected].

Complete this form to download the paper:

To view the paper, please submit the form above.


Want to contact an EWI expert about a project? Call 614.688.5152 or click here.

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EWI Announces Ion Storage Systems as New Member Company

We are pleased to introduce Ion Storage Systems to EWI membership. Headquartered in Maryland, the company manufactures high energy density, solid-state lithium metal batteries marketed to be safer, lighter, and enable form factors with tighter packing density that enhance system performance.

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Forming Technology Events to be Presented by EWI in October

The EWI Forming Center is pleased to host two special learning opportunities this fall in advanced sheet metal forming. The programs are open to the public and will both take place in Columbus, Ohio.

  • Fundamentals & Applications of Sheet Metal Forming Class
    October 18-19, 2022 at EWI Headquarters
    Get a comprehensive overview of sheet metal forming practices, material formability, lubrication, equipment, tooling and various applications of sheet metal forming. After completing this day-and-a-half course, participants will earn 12 Professional Development Hour (PDH) credits. Class size is limited to ensure that all attendees have access to the instructor.
  • Workshop on Advanced Sheet Metal Forming Technology
    October 19-20, 2022 at EWI Headquarters and The Ohio State University Fawcett Center
    This workshop brings together OEMs, stampers, material producers, forming equipment builders, simulation software developers, lubricant suppliers, and academic researchers to present current investigations and discuss important issues related to current practices and the advancement of sheet metal forming technology. The event kicks off at 4:00 pm on Wednesday, October 19th, with a facility tour and reception at EWI Headquarters. The technical program will take place at the OSU Fawcett Center starting 8:00 am Thursday morning.

To register for one or both of these sheet metal forming events, click on the buttons below:

For more information about these events and the EWI Forming Center, contact Hyunok Kim at [email protected].

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Tests for Polymer Integrity within Hydrogen Delivery Systems

In the new hydrogen economy, all materials – including polymers – will need to be qualified for use in an H2-rich environment. Hydrogen can quickly absorb into plastic seals, gaskets, and non-metal pipes to cause damage and even danger.

EWI has developed new screening tests for detecting polymer material weaknesses that can result from hydrogen contact. Screening Tests for Elastomers in the Hydrogen Economy, written by Senior Technology Leader Jeff Ellis, discusses the results and future work planned for test development.

You are invited to download this paper for free by submitting the form on this page.

To learn more about this work, contact [email protected].

Complete this form to download the paper:

To view the paper, please submit the form above.


Want to contact an EWI expert about a project? Call 614.688.5152 or click here.

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Automation to Preserve Jobs

By Henry Cialone
President & CEO, EWI

When first developed, collaborative robots were sometimes viewed as just another fad. By now it’s become clear that collaborative robots – cobots – are both useful and affordable. Further, despite some initial beliefs that they would destroy manufacturing jobs, there are increasing indications that cobots can help companies address immediate workforce needs by operating alongside workers to do the repetitious or ergonomically challenging jobs that are hardest to fill. Improvements in productivity and quality are creating opportunities for new workers to join the modern workforce. Cobot technology is now becoming one of the most sought-after segments of robotics in the industry.

Nearly ten years ago, EWI realized that the advent of cobots could create great value for manufacturers and likely become a critical next step in robotics. We started to explore and then develop early applications with this set of technologies….

To read the full article, click here.

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Addressing the Complexities of Lithium Battery Manufacturing

Constructing lithium-ion batteries is a complex, delicate, multi-step process. Any aberration – even a slight one – at any stage can result in a faulty or hazardous battery.

EWI Applications Engineer Ajay Krishnan examines the problematic aspects of lithium batteries and how they can be improved in Lithium Battery Cells: Construction and Manufacturing Challenges. You are invited to download this paper for free by completing the form on this page.

To learn more about advanced manufacturing processes and improvements for lithium battery manufacturing, please contact the author Ajay Krishnan at [email protected] or Business Development Director Doug Myers at [email protected].

Complete this form to download the paper:

To view the paper, please submit the form above.


Want to contact an EWI expert about a project? Call 614.688.5152 or click here.

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Western New York team wins award in Build Back Better Regional Challenge

Buffalo Manufacturing Works

Buffalo Manufacturing Works operated by EWI is excited to be a part of the Western New York team focused on growing the advanced manufacturing sector through investment in innovative technologies, workforce development, and infrastructure. As one of 21 award winners of the Build Back Better Regional Challenge, we will continue toward with our partners to support the needs and growth of small and medium-sized manufacturers as they implement emerging technologies to become more competitive on a global scale.

This $25 Million grant will further will further accelerate the development of the Northland Corridor where Buffalo Manufacturing Works is located. Read the full White House announcement here: https://www.whitehouse.gov/briefing-room/statements-releases/2022/09/02/president-biden-to-announce-21-winners-of-1-billion-american-rescue-plan-regional-challenge/

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